[quote name='Matt P' timestamp='1497267040' post='3316860']
another option (that i use for smaller cuts) is a manual coping saw, it takes time but less likely to get melting or splintering, masking tape both sides is always a good idea, leave the protective plastic on as well.
for finishing the edges was taught to start with a fine file, then go through the grades of wet+dry paper (used wet) up to about 1500 grit, then brasso for a final polish, you can get it super smooth and transparent this way. we made keyrings using this method at school, then i used the same method for the perspex top of a hifi stand i made as my GCSE project (far too long ago!)
Matt
[/quote]
template,
Do the insides of the pickup rout template need polishing ? Sounds very finicky for just a template, Matt