Thanks, it was a very useful read. I am starting from scratch as opposed to a donor bit the process will be similar if a bit more involved. So far I have a neck, headless system and pair of pick ups on the way. After putting up a wanted ad last night I was nosing around The for sale sections when I saw a pair of pickups come up for trade only for a pedal I had going spare. What are the odds of that?
I am still unsure what I will do exactly, as with most of these things I guess it will evolve over time. At the moment I have three trains of thought- 1, a straight copy of the thunderbird, probably with a bit more rollover at the edge like my studio model, 2, similar but with heavily chamfered wings to take a bit of weight out but keep it looking normal, 3, skeleton the wings with big cut outs - I like this idea but not sure how stable the wood would be so feel this could be a bit risky.