Custom pedal case making

[ped]

Hi guys

 

Has anyone here had a custom case made for your pedalboard?

 

In have had a good quote from NSP cases. I measured the width, height and depth of my board and got an estimate which I’m happy with. 
 

However, I guess it’s better to add some extra to each internal measurement so that I can add some foam (probably neoprene high density stuff?) to protect the board a bit, maybe some wavy foam in the lid?

 

I’d like to see some examples if anyone here has had one made or done it yourself. Im thinking a box with the whole lid that lifts off so the board can remain in the base if needs be. 
 

I did find a case on Amazon which was the perfect size but it’s very flimsy. A Maplins one. With the board inside the case bends around the handle so I might as well get a roadworthy one. 
 

Cheers

ped