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Posted

I have an instrument to wire up for a chap, he has given me copper tape for the cavities, but I realise all the wires going to and from the switch on the top horn will be unshielded. Is there a way round this aside from sourcing 4 (or 3 as shield is ground) conductor shielded cable thin enough to go through?

Posted

couldn't you just bundle all the cables going through in copper tape, making a thin and flexible conduit, rather than shielding the cavity itself? i guess it depends how tight your hole is (lol).

Posted

A bit kludgy perhaps, but practical...

Do you have some microphone cable with a braided screen - the old-fashioned type that often has cotton or paper padding along with the wires (not this modern stuff with conductive plastic, or fail and a drain wire...)

... if so, you can usually strip the insulation off of, and the cores out of a couple of foot of it, concertina it up, and thread that over the wiring as a screen (don't forget to ground it).

Alternatively, you might be able to seek & find some such screening braid as a wireman's product...

Or wrap it in a strip, or strips of aluminium foil (if you do this, you could include a drain wire in the bundle, and ground that).

You have otions...

Alan

Posted

You could use skinny mic shielded cable - this kind of cable is common in Les Paul types. Also some 'cheap' headphones come with a twin+screen cable, so if you've some old walkman type 'phones laying around you can cannibalise them. Failing that, twist the 2 single strands tightly together for greater resistance to EM interference.

Posted

+1 to wrapping the the runs of wire in copper tape.

Works a treat and (because I don't see what harm it can do) do this on other instruments as well. For example the wire from the neck pickup of a Tele to the control cavity.

Posted

Figured it in the end, instead of running the (screened) pickup wires to the cavity and connecting everything there, ran them to the switch, and used a screened cable to return it. Tight squeeze. Probably the fiddliest wire up yet, humbucker, single coil and piezo on separate output, with their own volumes, to a stereo jack.

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